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Metal is as timeless as our need to communicate with words in creating signs. At Royal Foam, each metal letter is manufactured one-by-one in aluminum, bronze, brass, copper or stee
l using up to twenty distinct manufacturing steps. Yet prices remain competitive because of our tailored production processes and seasoned professionals.
Our numerous metal finishes give you the choice of dazzling shine, brilliant color, or natural and antiquated metal.
Combine these finishes with an extensive selection of letter styles to design signs that reflect your individual image.
Royal Foam can cast various letters, logos and symbols in sizes ranging from 2” to 84”. However, not all letter styles or logos can be cast as originally designed. Stroke width, depth, and overall size of the pieces must take into account the sandmolding process and the ability to pour molten metal to all areas of the design. We will work with you to cast the design or letter style as close as possible to original artwork. All custom cast pieces will require a signed artwork approval prior to beginning production.
Royal Foam Stainless Steel Fabricated Letters are perfect architectural letters for retail or other areas where high-end quality fabrication is an absolute must. Already, such well-known and successful organizations as Exxon Mobil, JPMorgan, Chase, Kroger, IBM and Caterpillar have selected Royal Foam Fabricated Stainless Steel Letters for dimensional signage. Built to your specifications (face and returns) in a wide variety of finishes such as brushed, polished or painted, Royal Foam's Fabricated Stainless Steel Letters can be produced to your required depth and size. Gold titanium coating is also available to provide the look of brass at a fraction of the cost. Our fabricated letters are expertly crafted to meet the exacting requirements of your most sophisticated clientele. With lead-free solder and crisp 90º edges, Royal Foam Fabricated Letters offer the technical specifications required of such letters with the utmost in beauty and quality.
Royal Foam waterjets and lasers precisely cut custom metal letters that provide greater detail than routers. With six major metals and over 50 standard finishes available (aluminum, bronze, brass, copper and steel), Royal Foam can uncomplicate your business by providing all the finishing, hardware and trim recycling. Now you can not only concentrate on other jobs, but save money by buying from Royal Foam rather than trying to make them yourself. Plus Royal Foam’s regional locations can take your .EPS, .CDR or other vector-based art files and produce your letters and logos in just 7 days. Letters of this quality are shipped faster than you’ll find anywhere else. Durable enough for outdoors, yet perfect enough for any boardroom application, Royal Foam flat cut metal letters are quality, pure metal letters at a cost-effective price.