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Royal Foam Designs and creates custom props, sculpture, prototypes, models and rigs for advertising, film, TV, retail display and 3D billboards.

Why use foam instead of wood or other sculpting materials? Above all,foam is fast. We can create a foam sculpture in a fraction of the time it would take to carve a standard sculpture. Plus, foam is easy and fun to sculpt.


And with the addition of a hard plastic coating, our foam sculptures can be very lightweight and reasonably durable. Of course, if durability is the main concern, we can pull molds from the foam sculptures and cast fiberglass reproductions.


Here are the technical details and materials used in 3D Stage Props & Advertisingare fabrication.
1. CORE OF STRUCTURE IS MOLDED EXPANDED POLYSTYRENE (1#CF).
2. FAST CURE URETHANE, IMPACT RESISTANT, HARD COAT FINISH.
3. TEXTURED FINISHED SURFACE IS 100% AGGREGATED ACRYLIC.
Typically our Large blocks of EPS (4 foot x 3 foot x 24 foot) are cut for 3D Stage Props & Advertisingare



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